本文介一款大厂量产伺服驱动器方案!带2500线省线式编码器,17位增量编码器,20位绝对值编码器!标配CANopen、高精度运动控制,高速总线通讯,主芯片28335+FPGA,已验证过,带can和485通讯,程序代码能自动识别电机参数、惯量识别、低频振动抑制,含MODBUS、CANopen通讯。资料齐全理解后可直接打样,也是小伙伴们学习提高的模板资料!
硬件方案--驱动板介绍
Comment | Description | Designator | Quantity |
CC1812KKX7R9BB105 (YAGEO) | 陶瓷电容 | C0 | 1 |
560uF,400V | C1, C2, C3, C4, C5 | 5 | |
82uF,400V | C6 | 1 | |
LE223 | C7, C8, C9 | 3 | |
4700pF,Y1 | C10, C11, C12, C13 | 4 | |
1.5uF,450V | C14 | 1 | |
1000uF,10V | C15, C16 | 2 | |
330uF,25V | C17, C18, C19 | 3 | |
100uF,25V | C20, C21, C22, C23 | 4 | |
CAP_UUA1E470MCL (NICHICON) | 铝电解电容 | C24 | 1 |
4700pF | C27, C28, C29, C30, C31, C32, C33, C34 | 8 | |
0.1uF | C35, C36, C37, C38, C39, C40, C41, C42, C43, C44, C45, C46, C47, C48, C49 | 15 | |
0.68uF | C51 | 1 | |
1uF | C52 | 1 | |
4.7uF | C53, C103, C104, C108 | 4 | |
1nF,1kV | C55 | 1 | |
0.1uF,305V | C56, C105 | 2 | |
CC0805KRX7R9BB472 (YAGEO) | 陶瓷电容 | C100 | 1 |
302S-34P(F) 黑 环保ROHS (NSTECH) | CN1 | 1 | |
236-102 | Connector | CN2 | 1 |
733-332 | Connector | CN3, CN4 | 2 |
CASR50-NP | CT1, CT2 | 2 | |
SF5S6-7100 | D1 | 1 | |
MURA160T3G | D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16, D17, D18, D19, D20 | 19 | |
BAW56LT1G | D22, D23 | 2 | |
MURA160T3G (ON) | 二极管 | D24, D25, D100 | 3 |
D45XT80-7000 | DB1 | 1 | |
US4KB80R-7000 | DB2 | 1 | |
D25XB60-7000 | DB3, DB4 | 2 |
驱动板一共是3个方案,根据不同的功率划分,驱动板包含大功率IGBT,运算放大器,光耦隔离器,继电器,整流桥等期间。资料中一张原理图对应一块驱动板。每个驱动板都是4层板,基本都是大面积铜皮走线,来走大电流回路,可以学习一下怎么走线电流。
硬件方案--控制板介绍
Comment | Quantity | Components | |
0.01uF | 6 | C77, C90, C109, C146, C147, C184 | 陶瓷电容 CC0603KRX7R9BB103 (YAGEO) |
0.1uF | 65 | C5, C8, C21, C39, C45, C46, C47, C48, C49, C51, C53, C55, C56, C58, C62, C63, C64, C65, C66, C67, C69, C70, C71, C72, C73, C74, C75, C76, C78, C79, C80, C81, C82, C83, C84, C85, C86, C87, C88, C89, C91, C92, C93, C94, C95, C96, C97, C98, C99, C100, C108, C110, C111, C120, C137, C138, C139, C140, C156, C167, C170, C172, C173, C175, C263 | 陶瓷电容 CC0603KRX7R9BB104 (YAGEO) |
0R | 2 | R53, R250 | 贴片电阻 RC0805FR-070RL (YAGEO) |
1000pF | 10 | C25, C26, C27, C28, C29, C30, C31, C32, C902, C912 | 陶瓷电容 CC0603KRX7R9BB102 (YAGEO) |
1001R | 11 | R55, R91, R92, R103, R104, R105, R106, R159, R187, R901, R911 | 贴片电阻 RC0603FR-071KL (YAGEO) |
1002,1% | 9 | R142, R143, R144, R145, R146, R147, R148, R149, R186 | 贴片电阻 RC0603FR-0710KL (YAGEO) |
100pF | 36 | C17, C18, C36, C37, C38, C112, C135, C142, C145, C185, C186, C187, C189, C190, C191, C192, C193, C194, C258, C259, C260, C261, C320, C321, C322, C323, C324, C325, C326, C327, C328, C329, C330, C331, C903, C913 | 陶瓷电容 CC0603JRNP09BN101 (YAGEO) |
100R | 5 | R26, R27, R137, R903, R913 | 贴片电阻 RC0603FR-07100RL (YAGEO) |
100uF,25V | 1 | C107 | 铝电解电容 VZH-101M1ETR-0607[L] (LELON) |
101 | 3 | RN10, RN15, RN16 | 排阻 YC164-JR-07100RL (YAGEO) |
102 | 1 | RN17 | 排阻 YC164-JR-071KL (YAGEO) |
104 | 8 | R7, R8, R9, R10, R42, R43, R98, R99 | 贴片电阻 RC0603FR-07100KL (YAGEO) |
10R | 12 | R1, R6, R21, R22, R23, R24, R29, R30, R31, R32, R33, R34 | 贴片电阻 RC0603FR-0710RL (YAGEO) |
10uF/10V | 16 | C4, C6, C7, C9, C10, C11, C12, C22, C40, C60, C61, C121, C125, C168, C171, C174 | 陶瓷电容 C2012X5R1A106KT[L] (TDK) |
150R | 3 | R47, R48, R49 | 贴片电阻 RC1210FR-07150RL (YAGEO) |
18.2K-1% | 1 | R79 | 贴片电阻 RC0603FR-0718K2L (YAGEO) |
1M | 1 | R171 | 贴片电阻 RC2512FK-071ML (YAGEO) |
2.2nF/2KV | 4 | C1, C2, C3, C118 | 陶瓷电容 GR443QR73D222KW01L[L] (MURATA) |
2.2uF | 2 | C176, C177 | 陶瓷电容 CC0805KKX7R7BB225 (YAGEO) |
202 | 2 | R2, R3 | 贴片电阻 RC2010JK-072KL (YAGEO) |
2200pF | 3 | C150, C151, C152 | 陶瓷电容 CC0603KRX7R9BB222 (YAGEO) |
221 | 3 | R180, R181, R182 | 贴片电阻 RC1210FR-07220RL (YAGEO) |
22K | 1 | R190 | 贴片电阻 RC0603FR-0722KL (YAGEO) |
22nF | 4 | C101, C114, C132, C133 | 陶瓷电容 CC0603KRX7R9BB223 (YAGEO) |
22pF | 8 | C19, C20, C41, C42, C43, C44, C116, C166 | 陶瓷电容 CC0603JRNP09BN220 (YAGEO) |
2k-1% | 1 | R108 | 贴片电阻 RC0603FR-072KL (YAGEO) |
300R | 4 | R38, R39, R40, R41 | 贴片电阻 RC0603FR-07300RL (YAGEO) |
30MHz | 1 | Y1 | 晶体 ESB30.0000F20D25F (HOSONIC) |
330R-1% | 2 | R107, R109 | 贴片电阻 RC0603FR-07330RL (YAGEO) |
331 | 2 | RN1, RN2 | 排阻 YC164-JR-07330RL (YAGEO) |
332 | 8 | R13, R14, R15, R16, R17, R18, R19, R20 | 贴片电阻 RC1210FR-073K3L (YAGEO) |
3321 | 8 | R70, R71, R72, R73, R74, R75, R76, R77 | 贴片电阻 RC0603FR-073K32L (YAGEO) |
33R | 7 | R11, R110, R165, R260, R261, R262, R264 | 贴片电阻 RC0603FR-0733RL (YAGEO) |
33R | 8 | RN4, RN5, RN7, RN8, RN9, RN11, RN12, RN13 | 排阻 YC164-JR-0733RL (YAGEO) |
4.7k | 29 | R28, R45, R52, R56, R57, R58, R59, R60, R61, R62, R63, R64, R65, R66, R67, R68, R69, R80, R81, R82, R83, R84, R90, R93, R97, R102, R119, R134, R158 | 贴片电阻 RC0603FR-074K7L (YAGEO) |
4700pF | 2 | C901, C911 | 陶瓷电容 CC0603KRX7R9BB472 (YAGEO) |
控制板带2500线省线式编码器,17位增量编码器,20位绝对值编码器!标配CANopen、高精度运动控制,高速总线通讯,主芯片28335(代码用CCS5.5打开)+FPGA,带can和485通讯。4层板,叠层结构是SGPS。
硬件方案--LED板
LED板其实是5个八位数码管,用于实际显示一些数据。2层板,接到控制板上面。
软件方案
软件方案包含了工程文件,无需自己再搭建工程。包含了两部分代码。第1部分是DSP代码,用CCS5.5打开工程文件。第2部分是FPGA代码,Lattice编译环境:diamond1.4.2.105,synplify Pro环境版本:F-2011.09L。
审核编辑:汤梓红
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